(The picture is for reference only, and the appearance and size are based on the actual factory equipment)
1.Scope of application:
D model laser pipe cutting machine LT-6017DB is mainly used for cutting, modeling and blanking of metal pipes. It is suitable for square pipes, round pipes, rectangular pipes, elliptical pipes, flat elliptical pipes and channel steel with diameters of 16-120mm. , H steel, angle iron, triangular pipe, etc. and other special-shaped pipes and other various metal pipes of any shape.
2.Advantages
1. Machine Bed
• Stable and anti-vibration, good rigidity and high precision.
• The bed is specially designed to prevent it from being burnt down by high-power laser.
• Independent research and development of the bed and overall design. The imported machining center is processed as a whole to ensure that the guide rail surface and rack surface are processed and formed at one time to ensure accuracy.
• Long service life.
3. Chuck
Acme Laser independently designs, develops and produces the chuck. It is for small tubes in the industry. The special chuck for laser pipe cutting machines has high efficiency and good stability. With the full servo control system, the efficiency is about twice that of ordinary pipe cutting machines.
4. Scrap Collection
• A scrap truck is set up at the bottom of the bed to collect scrap from the production process and small parts at any time.
• The equipment is equipped with a front-receiving platform, which can be customized to the customer's needs 3-6 meters of feed-assisted platform.
2. Rails
• Taiwan linear guide, high precision and wear resistance
• Selected special metal materials, high wear rigidity
• Smooth scrolling with a small coefficient of friction minimizes wear and tear
3. Transmission
• Taiwan flanks, 2M oblique teeth, grinding level 6 ensure high-precision motion under a variety of complex conditions.
• The use of state-of-the-art grinding teething process, mass production accuracy is high.
5.System
• Acme Laser cloud system, processing can be automatically sought, real-time acquisition of Z-axis information, high-precision processing.
• Highly accurate identifying of processing tubes, simplifying the cutting process and improving processing efficiency.
• Support for three-chuck model, you can do zero-tail processing, saving raw material costs.
• The system can simulate 3D cutting on the computer, effectively restoring the real laser cutting process, improving processing efficiency.
6. Samples
Material | Thickness(mm) | Speed(m/min) | Gas |
SS | 1 | 23 | Air |
2 | 8 | Air | |
3 | 4 | Air | |
4 | 2 | Air | |
5 | 0.8 | Air | |
CS | 1 | 17 | Air |
2 | 8.5 | Air | |
3 | 3 | Air | |
4 | 1.8 | Air | |
5 | 1.5 | O2 | |
6 | 1.2 | O2 | |
8 | 1 | O2 | |
10 | 0.7 | O2 | |
Alu. | 1 | 8.8 | Air |
2 | 5 | Air | |
3 | 3.5 | Air | |
Co. | 1 | 14.5 | Air |
2 | 4.9 | Air | |
3 | 1.7 | Air | |
4 | 0.8 | Air |
No. | Name | QTY | Brand |
1 | Laser Source | 1 | Chinese/Imported(1000W-6000W) |
2 | Laser Head | 1 | Raytools |
3 | Cutting System | 1 | TubePro |
4 | Front Chuck | 1 | Full Stroke Chuck(120mm) |
5 | Back Chuck | 1 | Acme Laser Pneumatic Chuck |
6 | Machine Bed | 1 | Acme Laser |
7 | Electrical Parts | 1 | Chint |
8 | Pneumatic Parts | 1 | Airtac |
9 | Rail and Ball Screw | 1 | Taiwan T-WIN/ Equivalent configuration |
10 | Helical Rack | 1 | Taiwan T-WIN/ Equivalent configuration |
11 | Other parts for Machine bed | 1 | adaptation |
12 | Servo Motor and Driver | 1 | Yaskawa/Fuji |
13 | Reducer | 1 | Motoreducer/ Equivalent configuration |
14 | Front-receiving platform | 1 | Acme Laser(Option) |
15 | Pipe Support | 1 | Pneumatic Wheel |
16 | Water Chiller | 1 | Standard |
17 | Nesting Software | 1 | Tubest Professional Nesting Software(Option) |
18 | Control System | 1 | FSCUT3000S |
19 | Loading | 1 | Acme Laser |
Customers can choose from the following configurations
No. | Name | Optional (tick is standard) |
1 | Loading | With √ Without |
2 | Nesting | With Without√ |
3 | Air Compressor and Dryer | Option |
4 | Cutting Length | 6m √ 8m |
5 | Front-receiving Platform | With Without√ |
6 | Chuck Diameter | 口120mm √ 口170mm |
Technical Parameter | ||||
Model | LT-6012DA | Size | 10163×3037×2092mm(L×W×H) | |
Cutting Length | 6100mm | Diameter | Φ口16-120mm | |
Total Power | 7KW | Laser Power | 1000W 1500W 2000W 3000W 4000W 6000W | |
Tail | ≥65mm | G.W. | 3吨 | |
Y Travel | 6600mm | Power Supply | 380v50Hz±10% | |
X Travel | 380mm | G Speed | 1.2G | |
Z Travel | 250mm | Front chuck load | 100kg | |
X,Y Positioning Accuracy | ±0.05mm/1000mm | Feed rate | 92m/min | |
X,Y Repeat Positioning Accuracy | ±0.03/1000mm | Control System | FSCUT3000S | |
Max Rotation Speed | 200r/min | Gas | O2、N2、Air | |
Fiber Laser Source | ||||
Work Mode | Continuous | Laser Power | 1000W-6000W | |
Auxiliary System | ||||
Cooling System | Constant temperature control chiller for laser machine (external connection) | |||
Circuit and protection system | According to CE standard | |||
Software | ||||
Software | TubesT Professional Nesting(Option) | |||
Support file format | Solidworks、Pro/e、UG etc. |
Features of each component
D Model LT-6012DA shown in the figure below
1、 Laser Source
D model high cost-effective laser tube cutting machine LT-6012DA adopts domestic well-known brand Maxphonics fiber laser.
The laser is a new generation of semiconductor-pumped single-mode continuous ytterbium fiber laser system in the near-infrared spectral range (1060~1080nm). It has the characteristics of high power, ideal beam quality, fiber transmission and high electro-optical conversion efficiency.
This type of laser system has unparalleled high reliability of other solid-state lasers and gas lasers. Its advantages are: a wide range of wavelength selection, extremely low signal-to-noise ratio, extremely high stability and long service life.
Main features: There is no lens in the laser generator, maintenance-free, and the light guide system is composed of optical fibers;
• No start-up wait time required;
• The beam quality is good and the power density is high.
• The efficiency of electro-optical conversion is up to 35%;
• Beam mass TEM00 (M2<1.1);
• More than 100,000 hours of pumping source life;
• Maintenance-free operation, single-mode fiber transmission;
Main Technical Parameters of Laser Source
Name | Parameter | Name | Parameter |
Laser Type | Fiber Laser | Beam Quality | 2 mm*mrad |
Work Mode | Continuous | Laser transmission instability | ≤ 5% |
Wave Length | 1070-1080 nm | Indicator Light Wave Length | 635/658nm(Red) |
Rated Output Power | 2000 W | Indicator Light Parameter | 1mW |
2、 Laser Head
With Raytools fiber laser cutting head, equipped with capacitive non-contact high automatic tracking system, the cutting head can automatically adjust the height with the deformation of the work piece, without affecting the cutting of the work piece. The response speed and processing efficiency of the Z-axis direction are greatly improved.
Characteristics:
• Includes linear drives, cutting systems, adjusters and lying units
• Integrated contactless capacitor sensors
• Compact appearance for easy space cutting
• Water-cooled optics and fiber optic sockets
• All water-conducting components are made of stainless steel
• Integrated collimation units
Main Technical Parameters of Laser Head
Name | Parameter | Name | Parameter | |
Focal Length | 125 mm | Auxiliary gas input | O2, N2,Air | |
Cutting Head | Equipped with capacitive height adjustment system | Auxiliary gas output | Dual air source air circuit, numerical control selects proportional output | |
3、Machine Bed
D model cost-effective laser pipe cutting machine LT-6012DA is composed of bed, chuck, transmission system, electrical system, lubrication system, optical system, cooling system, loading and unloading system and other components.
The beds used by the company's products are all independently developed and processed as a whole. The bed, which is designed with the principle of structural dynamic design and the variable analysis technology of the finite element method, has excellent dynamic and static characteristics. The frame structure welded by high-quality steel plates and steel pipes has undergone independent welding, secondary aging treatment, and precision machining by a large gantry milling machine.
The company has cooperated to introduce high-precision CNC machining centers such as HAAS from the United States, Mazak from Japan, and Yingyuan from Taiwan. The precision milling of the bed uses a large Italian gantry milling machine, and the independent research and development design and high-precision production and processing of core components have been realized. Ensure that the guide rail surface and rack surface are processed and formed at one time to ensure accuracy. These design and processing methods ensure the machine tool has excellent shock resistance, high rigidity and stability.
4、Self-developed Intelligent Full-stroke Chuck
120mm | 170mm |
250mm | 350mm |
Acme laser chuck R & D team insists on independent innovation, strong R & D capabilities, obtained a number of technical patents, completely independent intellectual property rights. There are many high-precision CNC machining centers worth more than 20 million yuan, such as Haas from the United States, Mazak from Japan, Taiwan and Switzerland. Aiming at the pain points of the current laser pipe cutting machine chuck, with great concentration, we have designed and developed a special smart chuck for the Acme laser pipe cutting machine, which is more suitable for the application of pipe cutting machines than other manufacturers.
Performance advantage
• Square hole design, stronger passing ability;
• The clamping force can be adjusted intelligently, suitable for different types of pipe processing requirements;
• The clamping range of full stroke, without manual adjustment;
• With an eight-cylinder structure, the clamping force is twice that of ordinary chucks;
• Precision grinding gear drive, stronger power and higher efficiency;
• The highest level of dustproof, stronger stability
• The lengthened design of the rear chuck allows the front chuck to achieve "zero tailing" cutting with two chucks.
• It can effectively clamp various shapes of profiles, such as: square tube, round tube, rectangular tube, oval tube, flat oval tube, channel steel, H steel, angle iron, triangle tube, etc.
Chuck Manufacturing Workshop
Self-developed Smart Chuck System
Self-developed Smart Chuck System
Technical parameters (front chuck)
Diameter | Max Hole | Repeat Positioning Accuracy | Rotarion Speedr/min | Maximum clamping forcekg | G.W. |
120mm | 120mm | 0.05 | 200 | 100 | 62 kg |
170mm | 170mm | 0.05 | 100 | 250 | 160 kg |
250mm | 250mm | 0.05 | 85 | 300 | 300 kg |
350mm | 350mm | 0.05 | 50 | 600 | 550 kg |
5、Pipe Support
Nylon Wheel
The equipment is equipped with a lifting support mechanism with multiple rotatable nylon wheels. The lifting mechanism can realize pneumatic control and automatic lifting. When the processed pipe changes, the nylon support wheel can be adjusted to make the support wheel the same diameter as the processed pipe.
6、System: Acme Cloud System
Acme Laser cloud system is based on real-time data collection of laser cutting equipment, and through industrial big data analysis, it realizes processing intelligence and assists users in improving management. Acme Laser cloud system provides users with real-time monitoring, equipment digital management, processing report analysis and display, historical processing data analysis, processing efficiency comparison, abnormal working condition detection, health assessment reminder, power sheet consumption analysis, preventive maintenance reminder management and other functions . The Acme Laser cloud system helps users to dynamically grasp the health status of equipment, remotely monitor operating status and fault information, thereby improving equipment maintenance efficiency, reducing equipment unexpected downtime, and extending equipment life cycle. Ding point cloud system provides historical processing analysis and efficiency analysis functions, and helps users improve work efficiency through data analysis.
• Display of key equipment information such as total start-up time, total cutting length, start-up rate and effective cutting rate, daily work history change trend, laser, etc.
• Real-time monitoring of the real-time processing progress of the current task
•
Speed Height Cutting Position Processing Time
• Processing daily report to check the daily processing situation
• Efficiency analysis pays attention to the dynamics of machine tool efficiency
• Task statistics keep abreast of changes in the number of machine tool tasks
• Electricity cost analysis and basic cost information such as sheet usage
• Running statistics Check the running status of the machine tool at any time, data monitoring, processing statistics, travel statistics
• Maintenance management provides maintenance reminders based on machine tool working condition information
• Health management of core components such as lasers and cutting heads, and health monitoring of core components
• The rich knowledge of knowledge centers such as cutting software, nesting software, knowledge center, short video cutting and nesting software, etc. can be seen at a glance.
7、Nesting TubesT
TubePro tube cutting software is a professional cutting software for processing all kinds of tubes. Seamlessly docking with the layout software TubesT, TubesT realizes the processing of the layout, co-edge, basic process and special process of parts. After exporting the processing file, you can directly use TubePro to cut. The three-dimensional cutting function can effectively simulate the real laser cutting process and greatly improve the processing efficiency. Abundant cutting functions, realizing precision cutting of various special-shaped and complex graphics that are difficult to achieve by conventional processing, such as pipe drilling, cutting, intersecting line cutting.
Three-dimensional simulation (the nesting software model is exactly the same as the actual one):
Simulation Real Cutting
8、Front-receiving Platform(Option)
The cut workpiece can be automatically transferred to the workpiece area, and the waste box is placed under the cutting area. Automatic material collection. Real-time support. Prevent pipe shaking. Ensure accuracy and cutting effect. Unique design can realize automatic separation of waste and finished products. The finished products fall into the finished product box and the waste falls into the waste box. Receiving diagram (optional)
9、Semi-Automatic Loading(Option)
Feeder-the most stable one
Acme Laser independently designs and produces independently, aiming at the light pipe and small pipe industries, and is suitable for round pipes, square pipes and rectangular pipes with a diameter of 30-100mm;
• The total load of the whole machine is 400kg, and the single root is the largest
• It Can support 40kg/pipe;
• Servo feeding, the feeding position is accurate, and the bed
• Close cooperation;
• Chain drive, stable structure, suitable for batch Processing;
• Compact design and high cost performance;
• One person can operate multiple devices, saving manpower,
• Improve efficiency. Schematic diagram of automatic feeding system